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Prilling Tower

Case Study: Toyo Engineering India Pvt. Ltd.

Chambal Fertilizers & Chemicals Limited   |  Gadepan, Kota- Rajasthan

INTRODUCTION

Bygging has successfully completed the design & construction of 141.5m high concrete prilling tower for an ammonia & urea expansion project for Chambal Fertilizers & Chemicals Limited. This is the Highest Prilling Tower constructed in India to date.

The project was awarded by EPC Contractor TOYO Engineering Pvt. Ltd for a brownfield expansion fertilizer project for 2000 MTPD Ammonia & 4000 MTPD Prilled Urea Plant.

Bygging received the HSE Sphere award 2016 for Best Health, Safety and Environment performance.

Scope of Work

  • Raft Foundation
  • Shell Construction
  • Assembly at Grade & Erection of Assembled Steel Truss (150 MT Weight) for Prilling Room
  • GRP Lining inside Prilling tower shell
  • Scrubber Slab
  • Outside Painting
  • External Platform and Canopy
  • Inlet and Outlet Louvers

 

Concrete Chimney Liners

Technical Data:

    • Height of Prilling Tower
    • Bottom Outside Diameter of Prilling Tower Shell
    • Bottom Inside Diameter of Prilling Tower Shell
    • Raft Outer Diameter
    • Raft Inner Diameter
    • Raft Thickness
    • Bottom Wall Thickness
    • Top Wall Thickness
    • Completion Time
    • 141.5 M
    • 29.4 M
    • 28 M
    • 34 M
    • 22 M
    • 2.5 M
    • 700 mm
    • 400 mm
    • 21 Months